Stop the “Spatter Spritz Olympics” - Meet KCI’s New BOV Non-Aerosol Spray System
Every shop has that moment.
You’re mid-run, everything is dialed in… and then someone grabs the anti-spatter can like it’s a fire extinguisher at a birthday party. PSSSHHHHT! Over-spray everywhere. The nozzle clogs. The can gets tossed on the table, rolls off, and someone says the classic line: “It was working a minute ago.” Meanwhile, the weldment looks like it got sneezed on by a robot.
If you’ve ever watched a welder do the “shake-spray-pray” routine between beads, you already know: the wrong spray system creates mess, downtime, and frustration. That’s exactly why KCI Incorporated is rolling out a smarter option - our new Bag-On-Valve (BOV) non-aerosol spraying system - a cleaner, safer way to keep spatter under control while supporting a better workplace and a better planet.
What is the BOV System (and why welders actually care)?
Bag-On-Valve (BOV) is barrier packaging: the product sits inside a sealed multi-layer bag, and the “propellant” is simply compressed air or nitrogen - not the typical flammable aerosol propellants. That means what comes out is consistent, controlled, and safer to use around hot work.
KCI’s BOV system was built for real-world welding demands:
- Non-aerosol + non-flammable (better for safety and confidence around sparks and heat)
- Sprays at any angle (360?) so you’re not fighting the can in awkward positions
- Uses up to 99.5% of the product (less waste, more value per can)
- Controlled spray pattern for coverage without the “everything got coated” effect
- 100% recyclable can and a greener alternative to traditional aerosols
Eco-friendly and EPA-ready: the future of anti-spatter
With EPA pressure moving the industry away from solvent-based anti-spatter, KCI is staying ahead with plant-based / water-based alternatives designed to protect welders and the environment.
Inside the can, KCI anti-spatter continues to use plant-based lecithin (soybean oil) as the repelling agent, now enhanced with a second vegetable oil to improve thickness, reduce runoff, and add another layer of spatter resistance.
Bottom line: you get the performance you need for cleaner parts and less nozzle drama, without leaning on old-school aerosol chemistry.
Why this matters in your shop (SEO-friendly, real-world results)
If you’re searching for welding anti-spatter spray, eco-friendly anti-spatter, non-aerosol welding spray, or EPA-compliant anti-spatter solutions, the goal is the same:
- Less spatter sticking to your nozzle and workpiece
- Less scraping and grinding cleanup
- More arc time and better consistency
- A safer shop environment with fewer flammable propellants
KCI’s BOV system is designed to support exactly that - especially for MIG welding and high-volume fabrication where downtime gets expensive fast.
Call to BOV action!
Ready to ditch the messy aerosol routine?
Try KCI’s new BOV non-aerosol spraying system today and get a cleaner, safer spray that supports better welding for you and the planet. Order online from KCI Incorporated or reach out to our team- we’ll help you choose the right anti-spatter solution for your process and shop environment.
#WeldingLife #AntiSpatter #ShopSafety